Question: My model is covered with VCOTE and I have noticed that there are some sags in the covering. What is causing this? Can I fix it? What should I do?
Answer: It helps to understand how the sags develop before we get into tightening things up to get rid of the sags.
In low humidity air such as is found in the hot desert areas or in continental winter conditions where cold outside air is brought inside and heated to 22C ( 70F), the underlying structure is drying and shrinking. Many modelers feel that the sags are caused by heat and to a point they are correct because hot conditions are often dry and most definitely heat is the key to solving the problem. However, the real underlying cause is low humidity air drying the structure out and as the structure drys it gets lighter and smaller. VCOTE will not shrink at normal room temperatures and you end up with, in effect, more covering on your model than you need!
The way to get rid of the sags is to shrink the VCOTE with a heat gun and rub it down into the substrate with a soft cloth once it has shrunk. Before you start firing up your flame thrower, please note the following procedure... if you get the method down pat, you will get a good result and not have to do this more than 1-2 times... 3 times at most. However if you assume that VCOTE is like Monokote or SolarFilm, you will make a hash of it and you will not be happy with the outcome. VCOTE is a thermal shrink film and the technique for shinking it is similar to that used for ORACOVER (ULTRACOTE) without the use of a heat iron.
Remember SSB! As in
SECURE the perimeter.
SHRINK to fit
BOND to the structure.
To tighten VCOTE, use a heat gun only. Do not use a heat iron. First, SECURE the perimeter by sealing and bonding the seams, edges and around perimeters. Use a heat gun set at around 225F and a soft cotton cloth or glove. Heat the perimeter edge in stages, just warm up a small area and then press the warm covering down firmly with a soft cotton cloth to bond the perimeter of the covering to the underlying substrate. Do not overheat or the edge will pull back as the material shrinks. Always rub along seams, not across the seam. Higher temperatures may assist with complex curved surfaces. Avoid using more heat than required to prevent bubbles from forming beneath the covering or edges pulling back as the material shrinks. Remember you are just SECUREing the perimeter at this point. Be patient and work systematically starting with a small out of the way area first to gain experience.
AFTER SECURING the perimeter, SHRINK the interior areas to fit, using a heat gun set at around 225K. Heat about 1 square foot of area at a time, shrink the covering to fit and then rub the warm covering down firmly with a soft cotton cloth to BOND the covering to the underlying substrate. Over open bays heat the VCOTE until it is warm and sags slightly then remove the heat and the VCOTE will shrink tight over the open bay. Try this repeatedly until the covering over the open bay is tight. Higher temperatures may assist with complex curved surfaces. DO NOT APPLY EXTENSIVE HEAT NEAR EDGES & SEAMS. Always practise on the bottom of a less noticable section first. Be patient and work systematically. You will likely only have to tighten VCOTE once or twice to accomodate any shrinkage of the airframe in dry hot conditions.
To prevent or at least minimize the occurence of sags do not leave your model in a closed car parked in the sun. Here is some information that may help you avoid this problem. |